Government ITI Debra
running under PTP
Affiliated to DGT,NCVT,Govt. of India,Accredited by Quality Council of India,Govt. of India & DIT Govt. of W.B.
(Operated & run by B.P.E.I., a training partner of NSDC, a charitable educational organization)
(An ISO 29990:2010 Certified ITI)
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WELCOME TO FITTER E-NOTES:
LESSON PLAN FOR TRADE THEORY :-
1.TRADE INTRODUCTION:BASIC INTRODUCTION.
2.TRADE INTRODUCTION:PREFACE OF TRADE TOPICS.
3.GENERAL SAFETY:All necessary guidance to be provided to the new comers to become familiar with the working of Industrial TrainingImportance of safety and general precautions observed in the in the industry/shop Introduction of First aid.
4.DIFFERENT TYPES OF SAFETY:Occupational Safety & Health: Health, Safety and Environment guidelines, different types of safety like workshop safety, personal safety and tools and equipment safety.
5.DIFFERENT TYPES OF SAFETY:Fire safety and fire extinguisher.
6.LINEAR MEASURING INSTRUMENTS:Linear measurements- its units.
7.LINEAR MEASURING INSTRUMENTS:Dividers and its types.
8.LINEAR MEASURING INSTRUMENTS:Caliper and its types.
9.VICE AND ITS TYPES:Vice and its types with application.
10.VICE AND ITS TYPES:Vice and its types with application.
11.TYPES OF HACKSAW AND ITS APPLICATION:Hacksaw and its types with application.
12.FILE:File and its types with application.
13.MEASURING INSTRUMENT:Angular Measurements.
14.MARKING TOOL:Marking off and layout tools.
15.MARKING TOOL:Divider and its types with application.
16.MARKING TOOL:Caliper and its types with application.
17.MARKING TOOL:Punch and its types with application.
18.MARKING TOOL:Try square.
19.MARKING TOOL:Depth gauge.
20.MARKING TOOL:Protractor description, uses and cares.
21.MARKING TOOL:Calipers- types, material, constructional details, uses.
22.MARKING TOOL:chisels- materials, types.
23.MARKING TOOL:marking media,marking blue, Prussian blue, red lead, chalk and their special application, description.
24.MARKING TOOL:Use, care and maintenance of scribing block.
25.MARKING TOOL:Surface plate and auxiliary marking equipment.
26.MARKING TOOL:V block.
27.MARKING TOOL:Angle plates.
28.PROPERTIES OF ENGINEERING MATERIALS:Properties of engineering metal.
29. PROPERTIES OF ENGINEERING MATERIALS:Classification of Properties of engineering metal.
30.PROPERTIES OF ENGINEERING MATERIALS:Physical properties.
31.PROPERTIES OF ENGINEERING MATERIALS:Mechanical Properties.
32.POWER SAW:Power Saw, band saw, Circular saw machines used for metal cutting.
33.MICROMETER:Micrometer and its types.
34.MICROMETER:OUTSIDE MICROMETER.
35.MICROMETER:INSIDE MICROMETER.
36.MICROMETER:Depth gauge.
37.MICROMETER:Digital micrometer.
38.Vernier calipers:Vernier calipers.
39.Vernier bevel protractor:Vernier bevel protractor.
40.Digital vernier caliper:Digital vernier caliper.
41.Drill:Drilling processes.
42.Drill:Types of drill machines.
43.Sheet Metal:Safety precautions to be observed in a sheet metal workshop.
44.Sheet Metal:various types of metal sheets.
45.Sheet Metal:Measuring and Marking tool for sheet metal.
46.Sheet Metal:Hammer and its types.
47.Sheet Metal:Snip and Trammel.
48.Sheet Metal:Types of Stakes.
49.Sheet Metal:Various types of metal joints, their selection and application.
50.Soldering:Soldering.
51.Soldering:Solder and its types.
52.Soldering:Soldering process.
53.Brazing:Brazing.
54.Brazing:Brazing method.
55.Rivet:Rivet and its types with application.
56.Rivet:Types of rivetting.
57.Rivet:Rivetting tools.
58.WELDING:Introduction to safety equipment and their uses.
59.WELDING:Welding hand tools.
60.WELDING:Types of Welded Joints.
61.WELDING:Flux and its application.
62.ARC WELDING:Arc Welding and its types.
63.ARC WELDING:Basic Introduction of arc welding.
64.ARC WELDING:Working principle of SMAW.
65.ARC WELDING:SMAW Equipments.
66.ARC WELDING:SMAW ELECTRODES.
67.ARC WELDING:Application of SMAW.
68.ARC WELDING:Application of Arc welding.
69.GAS WELDING:Gas Welding and its types.
70.GAS WELDING:Basic Introduction of Gas Welding.
71.GAS WELDING:Gas Welding Equipments.
72.GAS WELDING:Types of Flames with their application.
73.GAS CUTTING:Oxy-Acetylene Gas Cutting and its application.
74.GAS CUTTING:Principle and Cutting Method.
75.GAS CUTTING:Equipments for Oxygen acetylene cutting.
76.Drill:Drill- material, types, (Taper shank, straight shank) parts and sizes.
77.Drill:Drill angle-cutting angle for different materials, cutting speed feed. R.P.M. for different materials.
78.Drill:Drill holding devices- material, construction and their uses.
79.Counter sink, counter bore and spot facing:Counter sink, counter bore and spot facing-tools and nomenclature.
80.REAMER AND RIMMING:Reamer- material, types (Hand and machine reamer), kinds, parts and their uses.
81.REAMER AND RIMMING:Reamer- material, types (Hand and machine reamer), kinds, parts and their uses.
82.Screw threads:Screw threads: terminology, parts, types and their uses.
83.Tap and Die:Tap wrench: material, parts, types (solid &adjustable types) and their uses.
84.Tap and Die:Dies: British standard, metric and BIS standard, material, parts, types, Method of using dies. Die stock: material, parts and uses.
85.Drill troubles:Drill troubles: causes and remedy. Equality of lips, correct clearance, dead centre, length of lips.
86.Grinding:Grinding wheel: Abrasive,grade structures, bond, specification, use, mounting and dressing.
87.Grinding:Selection of grinding wheels. Bench grinder parts and use.
88.Grinding:TYPES OF GRINDING MACHINE.
89.Gauge:Radius/fillet gauge, feeler gauge, hole gauge, and their uses, care and maintenance.
90.Material:Pig Iron: types of pig Iron, properties and uses.
91.Material:Cast Iron: types, properties and uses.
92.Limit , Fit & Tolerance:Interchange ability: Necessity in Engg, field definition.
93.Limit , Fit & Tolerance:types of limit, terminology of limits and fits-basic size, actual size, deviation, high and low limit, zero line.
94.Limit , Fit & Tolerance:tolerance zone Different standard systems of fits and limits. British standard system, BIS system.
95.VERNIER CALIPER:Vernier height gauge: material construction, parts, graduations (English & Metric) uses, care .
96.Material:Ferrous metals.
97.Material:Non-ferrous metals (copper, aluminium, tin, lead, zinc) properties and uses.
98.scraper:Simple scraper- circular, flat, half round, triangular and hook scraper and their uses. Blue matching of scraped surfaces.
99.Vernier micrometer:Vernier micrometer, material, parts, graduation, use, care and maintenance. Calibration of measuring instruments.
100.Screw thread micrometer:Screw thread micrometer: Construction, graduation and use.
101.Dial test indicator:Dial test indicator, construction, parts, material, graduation, Method of use, care and maintenance.
102.Lathe:Safely precautions to be observed while working on a lathe, Lathe specifications, and constructional features.
103.Lathe:Lathe main parts descriptions- bed, head stock, carriage, tail stock.
104.Lathe:feeding mechanisms.
105.Lathe:Holding of job between centers, works with catch plate, dog, simple description of a facing and roughing tool and their applications.
106.Lathe:Lathe cutting tools- Nomenclature of single point & multipoint cutting tools.
107.Lathe:Tool selection based on different requirements and necessity of correct grinding, solid and tipped, throw away type tools.
108.Lathe:Chucks and chucking the independent four-jaw chuck. Reversible features of jaws, the back plate.
109.Lathe:General turning operations- parallel or straight, turning. Stepped turning, grooving.
110.Lathe:Taper Ð definition, use and method of expressing tapers.
111.Screw thread:Screw thread definition Ð uses and application. Square, worm, buttress, acme.
112.Maintenance:Maintenance -Total productive maintenance -Autonomous maintenance -Routine maintenance.
113.Maintenance:machine manuals Preventive maintenance-objective and function of Preventive maintenance, section inspection.
114.Maintenance:use of handbooks and reference.
115.Assembling techniques:Assembling techniques such as aligning, bending, fixing.
116.Assembling techniques:mechanical jointing, threaded jointing, sealing, and torquing.
117.Assembling techniques:Dowel pins: material, construction, types, accuracy and uses.
LESSON PLAN OF WORKSHOP CALCULATION & SCIENCE 1ST YEAR :-
1.Unit, Fractions:Classification of Unit System.
2.Unit, Fractions:Fundamental and Derived Units F.P.S, C.G.S, M.K.S and SI Units.
3.Unit, Fractions:Measurement Units and Conversion.
4.Unit, Fractions:Factors, HCF, LCM and Problems.
5.Unit, Fractions:Fractions Addition, Subtraction, Multiplication and Division.
6.Unit, Fractions:Decimal Fractions – Addition, Subtraction, Multiplication and Division.
7.Unit, Fractions:Solving Problems by using calculator.
8.Square Root: Ratio and Proportions, Percentage:Square and Square Root.
9.Square Root: Ratio and Proportions, Percentage:Simple problems using calculator.
10.Square Root: Ratio and Proportions, Percentage:Application of Pythagoras Theorem and related problems.
11.Square Root: Ratio and Proportions, Percentage:Ratio and Proportions.
12.Square Root: Ratio and Proportions, Percentage:Direct and Indirect proportion.
13.Square Root: Ratio and Proportions, Percentage:Percentage.
14.Square Root: Ratio and Proportions, Percentage:Changing percentage to decimal.
15.Material Science:Types of metals.
16.Material Science:Physical and Mechanical Properties of metals.
17.Material Science:Types of ferrous and non-ferrous metals.
18.Material Science:Introduction of iron and cast iron.
19.Material Science:Difference between iron and steel, alloy steel and carbon steel.
20.Material Science:Properties and uses of rubber, timber and insulating materials.
21.Mass, Weight, Volume, and Density:Mass, volume, density, weight & specific gravity.
22.Mass, Weight, Volume, and Density:Related problems for mass, volume, density, weight & specific gravity.
23.Speed and Velocity, Work Power and Energy:Rest, motion, speed, velocity.
24.Speed and Velocity, Work Power and Energy:difference between speed and velocity.
25.Speed and Velocity, Work Power and Energy:acceleration and retardation.
26.Speed and Velocity, Work Power and Energy:Related problems on speed and velocity.
27.Speed and Velocity, Work Power and Energy:Potential energy, Kinetic Energy.
28.Speed and Velocity, Work Power and Energy:Potential energy, Kinetic Energy and related problems with related problems.
29.Speed and Velocity, Work Power and Energy:Work, power, energy, HP, IHP, BHP and efficiency.
30.Heat &Temperature and Pressure:Concept of heat and temperature, effects of heat, difference between heat and temperature.
31.Heat &Temperature and Pressure:Scales of temperature, Celsius, Farenhieght,Kelvin and Conversion between scales of temperature.
32.Heat &Temperature and Pressure:Temperature measuring instruments, types of thermometer, pyrometer.
33.Heat &Temperature and Pressure:Transmission of heat – Conduction, convection and radiation.
34.Heat &Temperature and Pressure:Co-efficient of linear expansion and related problems with assignments.
35.Heat &Temperature and Pressure:Problem of Heat loss and heat gain with assignments.
36.Heat &Temperature and Pressure:Thermal conductivity and insulators.
37.Heat &Temperature and Pressure:Boiling point and melting point of different metals and Nonmetals.
38.Heat &Temperature and Pressure:Concept of pressure and its units in different system.
39.Basic Electricity:Introduction and uses of electricity, molecule, atom, how electricity is produced.
40.Basic Electricity:electric current AC, DC and their comparison, voltage , resistance and their units.
41.Basic Electricity:Conductor, Insulator, types of connections- Series and Parallel.
42.Basic Electricity:Ohms Law, relation between VIR & related problems.
43.Basic Electricity:Electrical power, energy and their units, calculation with assignments.
44.Basic Electricity:Magnetic induction, self and mutual inductance and EMF generation.
45.Basic Electricity:Electrical Power, HP, Energy and units of electrical energy.
46.Mensuration:Area and perimeter of square, rectangle and parallelogram.
47.Mensuration:Area an Perimeter of Triangle.
48.Mensuration:Area and Perimeter of Circle, Semi-circle , circular ring, sector of circle, hexagon and ellipse.
49.Mensuration:Surface area and Volume of solids- cube, cuboids, cylinder, sphere and hollow cylinder.
50.Mensuration:Finding lateral surface area , total surface area and capacity in liters of hexagonal, conical and cylindrical shaped vessels.
51.Levers and Simple Machines:Simple machines, Effort and load, mechanical advantage, velocity ratio.
52.Levers and Simple Machines:efficiency of machine, relation between efficiency, velocity ratio and mechanical advantage.
53.Levers and Simple Machines:relation between efficiency, velocity ratio and mechanical advantage.
54.Levers and Simple Machines:Lever and its types.
55.Trigonometry:Measurement of Angle, Trigonometrical Ratios, Trigonometric Table.
56.Trigonometry:Trigonometry-Application in calculating height and distance (Simple Applications).
EMPLOYABILITY SKILL 1ST YEAR :-
1.Behavioural Skills:Expectation Setting.
2.Behavioural Skills:Personal Strength Analysis/Strength Blindness.
3.Behavioural Skills:Display Professionalism at the institute and work place.
4.Behavioural Skills:Increased social initiations relationships and networks Acceptance of peers from different cultures and social groups and work with them.
5.Behavioural Skills:Collaboration with team to prioritize the common goal and compromise individual priorities.
6.Behavioural Skills:Characteristic of a responsible citizen- Display the same by respecting self, others, environment, care for duty and value for time.
7.Behavioural Skills:Adopting best practices and aspire to follow success stories of individual for personal development.
8.English Literacy:Functional English.
9.English Literacy:Importance of Learning English Different Naming words, Words used for replacing names, Action words, Describing people, place and their use.
10.English Literacy:Simple present, past; present, past progressive Construction of simple sentences – Kinds of sentences.
11.English Literacy:Introduction to punctuation – Comma, Full stop, Question mark. Singular plural Change of tense .
12.English Literacy:Usage of appropriate words to express themselves Greetings & Self Introduction Asking &responding to questions Sharing information with others Formal & Informal communication.
13.English Literacy:Speak and provide information about workplace Discussions on current happenings.
14.English Literacy:Reading simple sentences about: a) Self b) Work c) Environment.
15.English Literacy:Simple writing skills.
16.Communication Skills:Self- Introduction.
17.Communication Skills:Perception Management.
18.Communication Skills:a. Verbal Communication.
19.Communication Skills:b. Non-Verbal Communication.
20.Communication Skills:Campus to Work.
21.I.T. Literacy:Basics of Computers.
22.I.T. Literacy:Operating System.
23.I.T. Literacy:MS-Word , MS-Excel.
24.I.T. Literacy:Web browsers & Search Engines.
25.I.T. Literacy:Email,Mobile application.
26.Entrepreneurship Skills:Need of becoming entrepreneur.
27.Entrepreneurship Skills:Ways to become a good entrepreneur.
28.Entrepreneurship Skills:Enabling environment available to become an entrepreneur.
29.Entrepreneurship Skills:Different Govt. institutions/schemes promoting Entrepreneur viz., Gramin banks, PMMY-MUDRA loans, DIC, SIDA, SISI, NSIC, SIDO.
30.Entrepreneurship Skills:Ways to set up an enterprise and different aspects involved viz., legal compliances, Marketing aspect, Budgeting, etc.
31.Entrepreneurship Skills:Day to day monitoring mechanism for Maintaining an enterprise.
32.Entrepreneurship Skills:Different Government schemes supporting entrepreneurship.
33.Entrepreneurship Skills:Examples of successful and unsuccessful entrepreneurs.
34.Maintaining Efficiency:Factors affecting productivity,Improving Productivity.
35.Maintaining Efficiency:Personal finance literacy Planning, Saving, Tax, Govt.
36.Maintaining Efficiency:schemes for financial safety e.g. Pradhan Mantri Jeevan Jyoti Bima Yojana (PMJJBY), etc.
37.Occupational Safety, Health and Environment Education Duration:Safety and Health,Occupational Hazards.
38.Occupational Safety, Health and Environment Education Duration:Accident and Safety,First-aid ,Basic provisions on safety and Health.
39.Occupational Safety, Health and Environment Education Duration:Environmental Issues,Environmental ethics,Disaster Management.
40.Essential skills for success:Building basic skills to navigate life and career. Self-Awareness, articulating personal values, Value-based decision making, Dilemma situations.
41.Essential skills for success:Identify sources and types of stress (positive / negative stress), Managing stress (long-term / short-term), Handling rejection and building resilience, Identify day wasters.
42.Labour Welfare Legislation:Benefits guaranteed under various acts- Factories Act, Apprenticeship Act, Employees State Insurance Act (ESI).
43.Labour Welfare Legislation:Payment Wages Act, Employees Provident Fund Act, The Workmen’s compensation Act, POSH. Interpret applicable labour and industrial laws.
44.Quality Management:Quality Concept and Consciousness,Concept of Quality Management (QMS) & PDCA ,Concept of ISO.
45.Preparation to the world of work:Career Plan,Basic Professional Skills.
46.Preparation to the world of work:Career Pathways,Search and apply for a job.
47.Customer Interaction / service:Greeting customers,Probing-understanding customer requirements.
48.Customer Interaction / service:Handling grievances,Relationship building with customers.
49.Customer Interaction / service:To identify the importance of probing.
50.Customer Interaction / service:Analyasis of whole topic.
ENGINEERING DRAWING 1ST YEAR :-
1.Engineering Drawing Introduction:Introduction to Engineering Drawing and Drawing Instruments Conventions .
2.Engineering Drawing Introduction:Viewing of engineering drawing sheets. Method of Folding of printed Drawing sheet as per BIS SP: 46-2003
3.Drawing Instrument:Drawing board, T-square, Drafter (Drafting M/c), Set squares, Protector, Drawing Instrument Box (Compass, Dividers, Scale, Diagonal Scales etc.), pencils of different grades, Drawing pins/ Clips.PART-01
4.Drawing Instrument:Drawing board, T-square, Drafter (Drafting M/c), Set squares, Protector, Drawing Instrument Box (Compass, Dividers, Scale, Diagonal Scales etc.), pencils of different grades, Drawing pins/ Clips.PART-02
5.Free hand drawing:Lines, polygons, ellipse etc.
6.Free hand drawing:Geometrical figures and blocks with dimension.
7.Free hand drawing:Transferring measurement from the given object to the free hand sketches.
8.Free hand drawing:Solid objects Cube, Cuboids, Cone, Prism, Pyramid, Frustum of Cone with dimensions.
9.Free hand drawing:Free hand drawing of hand tools and measuring tools, simple fasteners (nuts, bolts, rivets etc.) trade related sketches.
10.Lines:Definition, types and applications in drawing as per BIS: 46- 2003
11.Lines:Classification of lines (Hidden, centre, construction, extension, Dimension, Section).
12.Lines:Drawing lines of given length (Straight, curved).
13.Lines:Drawing of parallel lines, perpendicular line.
14.Lines:Methods of Division of line segment.
15.Drawing of Geometrical figures:Angle: Measurement and its types, method of bisecting.
16.Drawing of Geometrical figures:Triangle: different types.
17.Drawing of Geometrical figures:Rectangle, Square, Rhombus, Parallelogram.
18.Drawing of Geometrical figures:Circle and its elements.
19.Drawing of Geometrical figures:Different polygon and their values of included angles. Inscribed and circumscribed polygons.
20.Lettering & Numbering:Single Stroke, Double Stroke, Inclined.
21.Lettering & Numbering:Single Stroke, Double Stroke, Inclined.
22.Lettering & Numbering:Single Stroke, Double Stroke, Inclined.
23.Dimensioning and its Practice:Definition, types and methods of dimensioning (functional, non-functional and auxiliary).
24.Dimensioning and its Practice:Position of dimensioning (Unidirectional, Aligned).
25.Dimensioning and its Practice:Types of arrowhead.
26.Dimensioning and its Practice:Leader line with text.
27.Dimensioning and its Practice:Symbols preceding the value of dimension and dimensional tolerance.
28.Sizes and layout of drawing sheets:Selection of sizes.
29.Sizes and layout of drawing sheets:Title Block, its position and content.
30.Sizes and layout of drawing sheets:Item Reference on Drawing Sheet (Item list).
31.Method of presentation of Engg. Drawing:Pictorial View.
32.Method of presentation of Engg. Drawing:Orthographic View.
33.Method of presentation of Engg. Drawing:Isometric View.
34.Symbolic representation different symbols used in the trades:Fastener (Rivets, Bolts and Nuts).
35.Symbolic representation different symbols used in the trades:Bars and profile sections.
36.Symbolic representation different symbols used in the trades:Weld, Brazed and soldered joints.
37.Symbolic representation different symbols used in the trades:Electrical and electronics element.
38.Symbolic representation different symbols used in the trades:Piping joints and fitting.
39.Projections:Concept of axes plane and quadrant.
40.Projections:Concept of axes plane and quadrant.
41.Projections:Orthographic projections.
42.Projections:Orthographic projections.
43.Projections:Method of first angle and third angle projections (definition and difference).
44.Projections:Method of first angle and third angle projections (definition and difference).
45.Projections:Symbol of 1st angle and 3rd angle projection in 3rd angle.
46.Projections:Symbol of 1st angle and 3rd angle projection in 3rd angle.
47.Orthographic projection from isometric projection:Orthographic projection from isometric projection.
48.Orthographic projection from isometric projection:Orthographic projection from isometric projection.
49.Orthographic projection from isometric projection:Orthographic projection from isometric projection.
50.Orthographic projection from isometric projection:Orthographic projection from isometric projection.
51.Orthographic projection from isometric projection:Orthographic projection from isometric projection.
52.Orthographic projection from isometric projection:Orthographic projection from isometric projection.
53.Orthographic projection from isometric projection:Orthographic projection from isometric projection.
54.Reading of fabrication drawing:Reading of fabrication drawing.
55.Reading of fabrication drawing:Reading of fabrication drawing.
56.Reading of fabrication drawing:Reading of fabrication drawing.
57.Reading of fabrication drawing:Reading of fabrication drawing.